Aluminum Honeycomb Panel Structure & Materials

An aluminum honeycomb panel is a sandwich structure made from two aluminum skins bonded to an aluminum honeycomb core.

At Qitianmei, the main panel structure consists of an aluminum Face Skin, PU adhesive, an Aluminum Honeycomb Core, a second PU adhesive layer and an aluminum Back Skin.

This page explains the role of each layer and the main material parameters used when defining the panel structure.

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Aluminum Honeycomb Panel Five-Layer Structure

The panel structure is arranged in the following sequence:

  1. 01 Face Skin Aluminum skin on the designated face side of the panel.

  2. 02 PU Adhesive Polyurethane adhesive bonding the Face Skin to the Aluminum Honeycomb Core.

  3. 03 Aluminum Honeycomb Core Aluminum honeycomb structure positioned between the two skins.

  4. 04 PU Adhesive Polyurethane adhesive bonding the Aluminum Honeycomb Core to the Back Skin.

  5. 05 Back Skin Aluminum skin on the opposite side of the panel.

Qitianmei aluminum honeycomb panel structure illustration showing the aluminum Face Skin, Aluminum Honeycomb Core and Back Skin.
Structure illustration for reference. Layer thicknesses are not shown to scale.

What “All-Aluminum” Means

At Qitianmei, “all-aluminum” refers to the Face Skin, Back Skin and Honeycomb Core being aluminum.

The finished panel also contains PU adhesive and may include coatings, paint or decorative films.

“All-aluminum” therefore describes the main aluminum panel structure. It does not mean that the finished panel is made entirely from aluminum or contains no non-metallic materials.

Learn More About Aluminum Honeycomb Panels

Face Skin and Back Skin

Face Skin Thickness and Back Skin Thickness are specified separately as part of the complete panel construction.

Face Skin Thickness

Qitianmei’s current general Face Skin Thickness range is:

0.1–2.0 mm

The Face Skin is selected according to the application, panel dimensions and complete project requirements.

Back Skin Thickness

Qitianmei’s current general Back Skin Thickness range is:

0.1–2.0 mm

The Back Skin is specified separately from the Face Skin.

Can the Two Sides Use Different Thicknesses?

Yes.

Face Skin Thickness and Back Skin Thickness can be different.

The final combination is confirmed according to the application, panel dimensions, connection method and project requirements.

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Aluminum Honeycomb Core

The Aluminum Honeycomb Core forms the internal cellular structure between the Face Skin and Back Skin.

Honeycomb Foil Thickness

The current honeycomb aluminum foil thickness is approximately:

0.03 mm

Honeycomb Cell Designations

General Honeycomb Cell Designations include:

3×3 / 4×4 / 5×5 / 6×6 mm

A 2×2 mm option can also be discussed for ceiling applications.

These designations should not be interpreted as a specific geometric measurement unless the measurement method is confirmed.

For detailed engineering drawings or measurement requirements, the cell geometry and measurement method should be confirmed for the selected core.

Honeycomb Core Height

Honeycomb Core Height range: 5–65 mm.

The final core height is confirmed according to the complete panel construction.

Core height should not be derived simply by subtracting the Face Skin Thickness and Back Skin Thickness from the Overall Panel Thickness.

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PU Adhesive and Bonding

Qitianmei aluminum honeycomb panels use PU Adhesive / Polyurethane Adhesive to bond the panel layers.

One adhesive layer bonds the Face Skin to the Aluminum Honeycomb Core, while the second bonds the Aluminum Honeycomb Core to the Back Skin.

Requirements involving temperature, durability, fire behavior, long-term outdoor exposure or other special conditions should be confirmed according to the selected panel configuration and applicable technical documentation.

The adhesive type alone should not be used to assume a specific performance level for the finished panel.

How the Sandwich Structure Works

The honeycomb core separates and supports the two aluminum skins, while the adhesive layers bond the components into a sandwich panel.

The final response of the panel depends on the complete construction, including Overall Panel Thickness, Face Skin Thickness, Back Skin Thickness, honeycomb core, bonding system, panel dimensions, support conditions and application.

Mechanical, fire, acoustic, thermal or other performance should only be stated as Qitianmei verified performance when supported by applicable documentation for the relevant panel configuration.

From Structure to Panel Specification

Understanding the layer sequence is the first step. A complete panel specification should then define the relevant project parameters together.

Typical specification items include:

  • Application
  • Panel Size
  • Overall Panel Thickness
  • Face Skin Thickness
  • Back Skin Thickness
  • Honeycomb Core
  • Surface Finish
  • Quantity
  • Delivery Destination

Final dimensions, material combinations and project-specific requirements are confirmed according to the order.

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Related Product & Technical Resources

Specifications & Customization

Review Overall Panel Thickness, Face Skin Thickness, Back Skin Thickness, panel sizes, honeycomb core options and specification requirements.

View Specifications & Customization

Surface Finishes

Review surface systems and appearance options for aluminum honeycomb panel projects.

Explore Surface Finishes

Applications

Explore aluminum honeycomb panel applications for interior walls, ceilings, furniture, cabinets and other interior uses.

Explore Applications

Furniture & Cabinet Panels

Review furniture and cabinet application starting points, skin choices and project-specific supply considerations.

Explore Furniture & Cabinet Panels

Frequently Asked Questions

Find concise answers about panel construction, specifications, ordering, fabrication and project requirements.

View Aluminum Honeycomb Panel FAQs

Ready to Define Your Panel Structure?

To help us review your requirement, please provide as much of the following information as possible:

Application → Panel Size → Overall Panel Thickness → Face Skin Thickness → Back Skin Thickness → Honeycomb Core → Surface Finish → Quantity → Delivery Destination

If some details are not yet decided, send the information you already have and the remaining specification can be discussed.